Latest Shop Improvement

R2D2The last couple of months have been overwhelming. Between making a living at the day job, the holidays and household projects there has been very little time to spend in the shop.

There was one commission to make a few religious pieces. Every hear of a butter lamp? But that is all I’ve really done and why there has been no update in so long.

However, I was able to finally finish one of my shop improvement projects. I refer to it as my R2D2 unit. Maybe it should be called the S2 unit for sharpen and suck?

At first glance it is what it appears. A grinder mounted on top of an old dry vac base. But take a little closer look and you will see this grinder is set up for lathe gouge sharpening.

There is a drawer under the grinder to keep the odds and ends clean and clutter free. On the side I have the modular WolverineGrinding Jigs attachments. The little block of wood is the jig I have made to ensure the correct depth setting each time I use the vari-grind attachment.

The secret however is below. If you look closely you will see a vacuum gauge and what appears to be a typical household light switch. Mounted within this unit is my vacuum pump. Inside it is kept clean and free from the debris that is thrown off the lathe.

Having both of these commonly used tools mounted to a mobile base allows me to easily move them next to the lathe of my choice and have the tools I need within easy reach.

Vacuum PumpVacuum pumps are not light and inconvenient at best. Having it mobilized I can use it for lathe work or when doing flat work I simply roll it over to use as with a vacuum bag.

For sharpening, it is really nice to simply turn to my left or right and take care of a quick sharpening. In the past this necessity has always been a frustration. I’ve looked at it as an interruption of the work at hand. Now the sharpening happens so fast that I never even shut down the lathe.

Continuous Improvement Makes A Difference

Continuous improvement is a way of life. It is about eliminating the “fires” in life that we deal with over and over. It is about finding little ways to make life better, our jobs or hobbies more efficient and the quality of our work better.  The term I’ve adopted is Kaizen, a Japanese word that means change for the better.

To illustrate how Kaizen can be applied I will use my efforts to find better methods of storage and use of my lathe gouges. When I first purchased my Jet lathe there was little room (or money) to invest in a storage cabinet or tool roll.

When not in use my gouges were “stored” lying on my workbench. While using the lathe, I would move what I needed to lay across my table saw situated directly behind me. You can imagine, I am sure, how well this worked. Until, of course, they rolled off the saw. It never failed that the cutting edge was first to hit!

It didn’t take too long (that’s a lie) before frustration forced me to Kaizen. Looking for a low cost and simple way to protect my tools but still keep them readily available I came up with the idea of use an old kitty litter container with several lengths of PVC tube glued in.

Lathe Tool Storage

This approach was great. It was portable, the tools were close at hand and they were all protected. Well, mostly, I did knock over the bucket once or twice but the results were much less damaging than letting the tools fall off the table saw.

Over time however I found a couple faults with this approach. The first was that sawdust and debris would collect in the bucket. The second concern happened over time as I collected more turning tools. It became increasing difficult to determine from the handle which tool was which.

Depending on each turning project, there were only a few of the tools needed. Plus I had begun to acquire a number of other lathe related tools that were not gouges and the bucket storage system was simply not appropriate.

Ultimately I determined I needed something better. A specialized cabinet ended up being the approach I took. This cabinet is made from a single piece of plywood and was constructed in one weekend. It is hung on a french cleat allowing flexibility in the shop. Over time, as you can see, I have established specialized storage locations for most of my lathe related tools.

 Cabinet

This however was not ideal either. While I was satisfied having a special place designated for each tool or accessory, it was not conducive to efficient lathe work as I found myself going back and forth as I changed gouges during a project.

To address the need of tool storage at the lathe I developed what I call a tool saddle.

 Lathe Tool Saddle

This was purposefully limited to just a few tools to force myself to keep clutter at the lathe down. On the back side I mounted an outlet strip to power various accessories I may use such as a work light or dremel. On top is a hole for my homemade depth gauge.

This approach has enabled me to protect my tools, keep my shop better organized and still provide the opportunity for efficient work.

 

How about you, have you developed a unique approach to maintain an organized and efficient shop? We’d love to hear about it. Share your thoughts below in the comments section or if you would like to write a guest post on this blog, drop me a line at greg_summmers {at} myturningshop {dot} com.

Copying, Is Imitation Flattery Or Fraud?

The Wood Turning Center

The Wood Turning Center

The Wood Turning Center in Philadelphia PA is a gallery, store and education center that promotes the art and craft of wood turning. Last week, I had the opportunity to visit. I arrived on Monday at Philadelphia International Airport less than 10 minutes away. The closer I got, the more excited I became about this opportunity to get up close to pieces created by artists and masterpieces from around the world.

As I approached the building, beautiful waves of grain were peeking out each window straining to be noticed. A force field of interest slowed my body as I continued around the corner to the front door. My hand reached for the door, my foot on the stoop and then my world stopped cold the knob wouldn’t turn. Did I fall into a parallel universe, what was wrong?

After a few moments of confusion I noted the hours listed on the door… Closed on Mondays. Closed on Mondays? How could this be, I was devastated. Bewildered, I headed back the way I came. With sadness I looked longingly into the window and saw not a bowl but an angel. A lady was looking back at me with a questioning face, mouthing words I could not read. She began heading toward the door. I felt bad for interrupting, leaning back around the corner again as she opened the door I quickly explained that I simply had no idea they were closed on Monday.

Unlike any other retail establishments, museums, or government offices she did not send me away, she offered to let me in. At first I declined, but my refusal was quickly overridden. It was Tina LeCoff, wife of Albert the Executive Director of the Wood Turning Center.

I still cannot believe that a non-profit organization was providing a level of service that most for profit companies wouldn’t dream of!

Amazingly, though closed, Tina proceeded to give me a guided tour of the Center. She highlighted several pieces that were special to her. When I focused on a piece that caught my eye, Tina would convey a wealth of information. For each piece she not only knew about the artist but was able to convey the story behind the piece; what inspired the artist or the technical aspects of how it was made.

Picture1This platter hanging on the wall with an Indian basket weave design in black and white. No label and no name was posted nearby, I assumed it was a David Nittmann. Tina corrected me; this was a piece made by Lincoln Seitzman.

It was about this point that I inquired if it was OK to take pictures of a few pieces. Tina confirmed pictures were OK but only with the condition that I could not copy what I photograph.

To my, very limited, knowledge I have never seen a Nittmann that was an exact copy of a Seitzman, but I found the warning ironic immediately following a discussion of two artists that had such similar approaches.

Truth is I would be amazed if I could copy even a fraction of the work I observed at The Wood Turning Center. But is not imitation the sincerest form of flattery? This being said, we must recognize that anyone that copies an artists work and furthermore tries to pass it off as an original or even attempts to profit off the effort is immoral, if not illegal. But does this mean that aspiring artists should not try to duplicate techniques or explore the styles of those that have proceeded them?

Art dates back to the caves of our earliest ancestors, are all animals drawn since not a variation of these originals? It has been said that all literature can be distilled down to one of 7 basic plots, is not every story written since a variation of these originals? The Greeks has about 20 different styles of vases, are not all vases made since a variation on these originals?

If an aspiring artist is not permitted to mimic what they see in others works, how can one build skills and learn new techniques? Is it OK for a beginner, novice or even a person with expertise to adapt or even copy the approach of another artist? Is copying flattery or fraud?

Please take a moment to leave your thoughts, click on the comments link below.

Save Time In The Shop With iRobot

For the last 5 years I have been on a personal quest to find ways to be more efficient with my time, my money and my personal energy. This may be my version of a mid-life crisis. Hopefully, it’s not really a crisis as much as it is a reflection.

woodturningWe waste too much of our lives doing things that are not productive or worse, just plain waste. In a few cases it gets real easy to just say no. But for most of our activities we just keep doing them the same way because that is how we have always done it. For me there is no better proof of this than my drill press example.

During my first 18 years of woodworking as a hobby my focus was on the creation. I love building. Honestly, the finishing I’d happily give away. To me it’s just not fun being that close to the finish line and yet so far away.

The worst part of woodworking (and a lathe only compounds this!) is the cleanup.

My traditional approach was to ignore this task until I was forced into dealing with it. Generally this meant when finishing! Maybe this is why I never liked finishing? It came with clean-up.

I didn’t mind walking on inches of sawdust and debris because, as I saw it, neglecting this chore meant I was able to spend time doing what I enjoyed.

Much too late, I have finally come to recognize that this lazy man approach has actually slowed me down and prevented me from having the opportunity to be as productive as possible. Losing bits and pieces in the piles of dust and debris, misplacing tools, searching for supplies; I’ve wasted weeks of my life due to disorganization and lack of cleanliness in the shop.

Things in my shop are still far from perfect, but it gets better every weekend.

One reason why things are so much better is because I’ve finally decided to outsource some of my work. Yes, I have “hired” a robot.

This robot was actually obtained with points I had on a credit card. As I saw it, it was worth the gamble of points. I wasn’t going to spend money on an unknown.

Now that I have used it for over a year, there is no doubt of its value. If my trusty DirtDog ever dies, a clone will be replacing him in short order.

Go ahead, give one a try!

 

Woodturnings By The Masters For Sake Of Comparison

For some woodturning is a social endeavour. We read about monthly meetings and shows that are attended. Classes and events are held attracting many with similar interests.

The life I lead rarely permits an opportunity to participate in such events. Not 5 miles from my house on every third Wednesday a local chapter of AAW meets. Most of these nights I find myself in another city. On the rare occasion I have found myself at home I have simply spaced it.

Don’t get me wrong, I would love to attend. I want to see the work of others because it is an opportunity to learn and be inspired. Twice in the last year I have been lucky enough to be in the same town and had the freedom of attending an AAW chapter club meeting as a guest. They are wonderful and highly recommended.

However with few or no opportunities to inspect another’s work how do you judge the quality and finish of your own turning?

I relish these opportunities. Occasionally I will find a turning in a gallery or gift shop and cannot help but to pick it up and examine the details. How a foot was sized in proportion to a bowl or to feel the overall shape in my hand.

What would be really nice is the opportunity to examine several pieces made by our crafts masters.

Woodturning, David Elsworth

What might we find? Would we find perfection in shape and finish? This is what I have always thought. At least until I happened upon a display at the Atlanta Hartsfield International Airport that was sponsored by the City of Atlanta Department of Aviation Art Program.

Pictured on the right is a piece by Davit Ellsworth. How can we not be impressed by what he has done for our craft, the knowledge he has shared and effort to support and promote woodturning as a whole? I’ve admired many pieces of his that have been featured in industry magazines and on the internet but having the opportunity to look closely at a piece was enlightening.

Note the tool marks on the inside of this vessel. Based on my relatively limited experience I consider how this piece would have turned out on my lathe at my hands. Honestly, I couldn’t have done better; but how much worse? I’ll never know the answer to that .

Another piece I had the pleasure to review was one by Rude Osolnik. Coincidentally, it was my desire to purchase a bowl made by Rude that inspired my first sale. My wife had taken the understandable position that I couldn’t bring any more bowls into the house until I could find another home for some of the ones I had made. Unfortunately, by the time I had sold a few, the piece I wanted was long gone.

Woodturning, Rude Osolnik, Rude is by some accounts the first modern day woodturning master. His work has been widely sought after by collectors for decades. For me it was an honor just to be near a piece of his work. In reviewing this lovely natural edge bowl I found music. It was nicely proportioned. The curve was near perfection with an elegant transition into the foot. Looking closely however I noted that the thickness was not uniform.

Again, as a turner I must consider how my work compares. Frankly I have turned many natural edge bowls and only rarely have I managed a uniform thickness.

Have you ever heard the saying that “an artist is often his own worst critic?” While I have a hard time considering myself an artist, I am certainly critical of my work. For every piece I put on display or list for sale there are maybe another 6-10 that I refuse to let be seen in the light of day. Seeing the works pictured and others in the exhibit I am left to consider am I just being too critical of my or even of others work? No doubt the work of David Ellsworth and Rude Osolnik is among the most beautiful I have seen. Should it matter that there are some imperfections? After all by its very nature woods inconsistency is in large part what provides the beauty within?

You must be a turner or lover of turned wood if you’ve bothered to read through this post. Please take a moment to comment below and leave your thoughts about quality and perfectionism in turned wood. Should a collector expect perfection? Is perfection in turned wood possible including tools marks and inconsistency? Is the art not in the details but in the overall presentation of the piece?